Genuine Miller .045 MIG Consumable Kit for your Miller M-25 MIG gun. 5 HIGH PERFORMING Together, Bernard MIG guns and consumables provide superior welding performance, more consistent welds, better arc starts, less spatter, more arc time and better bottom line. If a gun’s only selling point is its price, it could be manufactured with inferior components that don’t last as long as high quality components, are more difficult to replace when they do need replacing and cause the premature failure of other components. Because MIG guns have few moving parts and are relatively simple to inspect, you should check the connections between the wire feeder, the cable, the gun, the neck and the consumables on a daily basis to ensure they are tight and undamaged. Overall, the cost of operator downtime should be your company’s primary reason to avoid choosing guns and consumables based solely on price. Truth — Compared to the time spent reworking bad welds and replacing severely damaged components, spending a few minutes each day inspecting and maintaining the MIG gun and consumables is a bargain. Genuine Miller replacement parts and consumables for your XR™-Aluma Pro gun. Ask a Question. For example, a damaged O-ring on the feeder connection is very easy and inexpensive to repair, but left unchecked, it can create very costly weld porosity. Uncorrected, these problems can also lead to increased resistive heat at the point of the fitting. 19 Reviews. The amperage to duty-cycle ratings are usually available in the spec sheets from most major MIG gun manufacturers, so check there to make sure the gun is able to handle your applications. The Bernard team can help all of your welders configure the MIG gun that is perfectly suited to their preferences and welding applications while keeping related parts and consumables to a minimum. Bernard™ MIG guns have been designed and manufactured to suit the most demanding industrial welding applications. A high quality liner can provide a more consistent inside diameter through which the welding wire travels, thereby reducing friction and extending the service life of the liner as well as the time that it takes for wire filings to clog the liner—one of the most frequent sources of liner-related downtime. Myth #2 — Consumables aren’t very important to weld quality and performance. Bernard® MIG Guns, Consumables and Accessories . Suitable for all Miller M Series & Hobart H Series MIG guns and the Bernard Q150 MIG gun. Because the copper stranding in MIG gun cables is wound in a helix pattern, the cable shrinks when it is twisted. The liner is most susceptible to this problem when the cable is bent too far and increases the friction between the wire and liner. Suitable for use with Millermatic® 212, 252 and Hobart IronMan™ 230 MIG welders. The Bernard MIG Gun - 300 amp Q-Gun Q3015AE8XM will fit on a Millermatic 211. Whether it's a welding consumable, nozzle, MIG welding tip, welding tip, welding torch, welding cable, welding company, Centerfire, butt connector, wire feeder, splicer, self-shielded flux-cored gun, FCAW gun, GMAW gun, stick welding gun, manual gun, fume extraction gun, smoke gun, MIG gun, MIG welding gun, terminal lugs, MIG gun, Bernard welding gun, welding gun, MIG torch, or a Bernard MIG Gun, Bernard has it for you. Ask & Answer . Genuine Miller® Acculock™ MDX™ .030 Consumables Kit for your Miller MDX™-100 MIG gun. Genuine Miller® Acculock™ MDX™ .030 Consumables Kit for your Miller MDX™-250 MIG gun. Suitable for Miller M-25 and M-40 MIG guns. Genuine Miller® AccuLock™ MDX™ replacement MIG parts and consumables for your Miller MDX-100, MDX-250 and MDX-250 EZ-Select™ MIG welding guns. Genuine Miller® 194013 MIG gun liner for feeding 1/16-5/64 diameter MIG welding wire. You can unsubscribe at any time. Genuine Miller replacement MIG parts and consumables for your Miller M-10, M-100, M-15, M-150 and M-25 MIG gun. All Bernard products are supported by a New Zealand wide service network, so you can be guaranteed reliability & performance. Suitable for all Miller M Series & Hobart H Series MIG guns and the Bernard Q150 MIG gun. Genuine Miller® replacement Roughneck® MIG gun liner, wire size .052-1/16 Suitable for all Miller Roughneck MIG guns. Suitable for use with Millermatic MIG welders. Equally important to selecting the right consumables is maintaining them properly. Bernard MIG Gun - 150 amp Q-Gun™ Q1510AB8BM will fit on the Multimatic 220. Bernard offers high quality, high performing, long lasting MIG guns and consumables at an affordable price. Together, Bernard MIG guns and consumables provide superior welding performance, more consistent welds, better arc starts, less spatter, more arc time and better bottom line. MIG guns and consumables are sometimes an afterthought when purchasing a welding system, but considering that they are the most handled piece of welding equipment and are exposed to the most environmental and operator abuse, they can have a significant impact on weld quality, productivity and operator downtime. Myth #5 — The MIG gun liner does not have a significant impact on welding performance. In truth, the problem with overmatching the gun to the application is that most operators only weld for 30 to 50 percent of the time, which means that they can easily get by with a 300-amp gun and rarely, if ever, exceed its duty cycle in an application requiring 375 amps. By contrast, a high performance gun often uses compression fittings, which produce a more secure connection between the cable and gun and will be less likely to result in weld defects or cause the deterioration of other components. Not all gun manufacturers label and market their guns to a 100 percent duty cycle rating, however, so be sure to verify that you are making an apples-to-apples comparison when evaluating MIG guns from different manufacturers. The Bernard™ Difference! Genuine Miller® Conversion Kit 1880269 converts your Miller M-100 or M-150 MIG gun to AccuLock™ MDX™ consumables. Suitable for use with Millermatic® 212, 252 and Hobart IronMan™ MIG welders. All consumables are not created equal. This heat causes additional stress and shortens the service life of the gun and cable. Bernard® MIG Gun Consumables. Truth — It almost seems contradictory that most companies are making a mistake by purchasing a 400-amp MIG gun when their applications require 375 amps. Bernard Centerfire consumables offer superior arc performance and gas coverage, longer consumable life (an average of at least 3 times longer), and an easy-to-change tip design. Genuine Miller .035 MIG Consumable Kit for your Miller M-Series MIG gun. Suitable for all Miller M Series & Hobart H Series MIG guns and the Bernard Q150 MIG gun. Happy and healthy welders are productive welders – a win-win … Truth — It’s true, properly functioning MIG gun liners, regardless of brand, do not have a significant impact on welding performance. Some threaded contact tips allow you to rotate them 180-degrees to also provide extended tip life. These features mitigate weld quality problems related to inconsistent electrical transfer, and also the frequency of contact tip burnbacks — a noteworthy source of downtime. Will this work with a miller 211. Suitable for use with Millermatic® 212, 252 and Hobart Ironman™ 230 MIG welders. Genuine Miller® replacement gun neck lock nut for your Miller MDX™-250 or MDX™-250 EZ-Select™ MIG welding gun ONLY. Genuine Miller replacement parts and consumables for your Spoolmatic® 15A or 30A spoolgun and XR™ Pistol Grip push-pull gun. Use a needle nose pliers, nozzle reamer or other device to dislodge built up spatter to prevent interruptions in shielding gas flow and corresponding weld defects. Conversely, a high quality MIG gun will offer features, design elements and construction that allow them to provide reduced operator fatigue and fewer burnbacks, birdnests and other problems. When evaluating the long term value of a MIG gun and consumables system, you need to consider the service life of the gun, replacement parts costs, the cost of downtime when the gun needs servicing, and the ease with which components can be changed. Neck, 3m Cable, 0.9 Tip, Euro BERNARD™ Q200 GUN (240 AMP @ 35% … Genuine Bernard™ Centerfire™ MIG consumables for your Bernard Q-Gun or other MIG guns using Centerfire MIG replacement parts. Routine inspection and maintenance should take up no more than 10 to 15 minutes per day, which averages out to about $1,300 per year in downtime. © 2020 Weldwell New Zealand. Where To Buy|For Distributors|Contact|1-855-MIGWELD (644-9353). If an operator spends four hours per week fixing weld defects caused by improperly maintained equipment, that non-production time costs his employer roughly $6,240 per year. Miller MIG Gun Liner .030-.035 194011. Consumables should be checked several times throughout the day to ensure the inside bore of the contact tip is not excessively worn down and that the shielding gas flow is not obstructed by spatter in the nozzle. Truth — The MIG gun’s consumables — the nozzle, diffuser and contact tip — provide shielding gas and are the last component of the welding system to come into contact with the welding wire before it enters the weld pool. Genuine Miller® 194010 MIG gun liner for feeding .023-.025 diameter MIG welding wire. Sign up here to receive the following electronic communications from Bernard and Tregaskiss: Amperage eNews (quarterly), special company announcements, event invitations, contests/sweepstakes, and information about our products and services! Suitable for all Miller Roughneck MIG guns. AccuLock™ S Consumables. MIG guns and consumables are sometimes an afterthought when purchasing a welding system, but considering that they are the most handled piece of welding equipment and are exposed to the most environmental and operator abuse, they can have a significant impact on weld quality, productivity and operator downtime. Also suitable for Hobart H Series MIG guns. You should inspect the nozzle for spatter build up several times a day and clean it out as needed. In addition to checking and cleaning out spatter, you should check to ensure the contact tip sits tightly in the diffuser and that the inside bore has not become excessively worn. Identifying potential problems early is essential to avoiding the much higher costs that can result from allowing a minor problem to grow into a major headache. Suitable for all Miller Roughneck® C series MIG guns. Genuine Miller® 194011 MIG gun liner for feeding .030-.035 diameter MIG welding wire. DESCRIPTION BEQ1510AO8CEC Gun with Fixed Short 45 Deg.